Welding automation increases accuracy, enhances safety, and reduces the time needed to complete each project. In general arc welding and manufacturing, automation refers to the steps in an operation being performed in sequence by some mechanical or electronic means.
By using automated welding machines you won't need to hire highly skilled welders to perform the job. Only needing to hire one who can operate the automated systems would be sufficient. By using this you can reduce a ton in terms of labor and production costs.
Advantages of Welding Automation
The benefits of welding automation to keep them competitive in an ever-expanding and highly competitive global marketplace.
Some of the main benefits of welding automation are:
Improved Weld Quality
An automated welding system can achieve superior quality by ensuring the correct welding angle, speed, and distance with repeatability of the accuracy. Ensuring that each single welding joint is consistently produced to the very best quality significantly reduces the necessity for costly rework.
Increased Output
A welding robot has the ability to process three to five times faster than humans by operating continuously, withstanding a greater arc on time, and moving quickly between weld joint positions. In this way, an automatic welding system can provide substantial increases in output
Safety
A welding automation system that contains programmed safety sensors that work on specific safety risks, such as temperature and brightness. Which include mechanical barriers, light curtains, perimeter guards, and laser scanners.
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Flexibility
In manual welding processes, it requires multiple jigs which are swapped out with each production run. Welding Automation can save valuable time and eliminate tool changes as grippers can grab any part no matter the size or shape, position it on the assembly, and hold it tight during the welding process.
Decreases Scrap on Welding
An automated welding system reduces both scrap and consumable costs. Because of no fatigue-induced errors, the Scrap falls are low. And the welding robots use only the minimum quantity of fillers.
Decreases Labor Cost
Hiring skilled laborers is more expensive, these issues have been overcome by using welding robots. A robotic welder will alleviate issues in busy times by reducing additional hours and therefore the got to hire and train extra staff.
Reduced Production Costs
By using welding automation the transfer time between machines will be reduced, which effects creating a faster and overall improvement in manufacturing efficiency. Also by reducing Labor costs, the overall unit cost per item will become cheaper, which increases profits and opens new investment opportunities.
Reduce Consumables
Welding Robots are programmed to weld to the correct length and size providing significant savings over time. Which results in a larger weld than manual welding.
Increased Competitive Advantage
Implementing a welding automation system can set companies apart from the competition by allowing for faster completion and delivery of products while ensuring consistent quality.
Consistent and Repeatability
Manual welding requires a high level of skill also as concentration to realize consistency and repeatability. An automatic welding machine can work continuously, 24 hours a day, seven days a week.
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Summing Up
The use of programmed welding robots can greatly improve the output, quality, and profitability of your projects. Get in touch with Hytek Marketing and get a welding robot now.
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